اللغة العربية
Acoustic Barrier Panel Roll Forming System for Highway Applications
Product Overview:
This automated production line manufactures engineered noise barrier panels for traffic noise mitigation along highways, railways, and industrial facilities. Utilizing roll forming technology, it creates precision profiles that effectively reduce environmental noise pollution.
1. Front Absorptive Face: Perforated surface for sound wave dissipation
2. Solid Backing Plate: Continuous metal sheet for structural integrity
Connection channels securely join both elements.
Integrated Production Line
Two-Stage Manufacturing Process:
1. Punching & Leveling Line:
Hydraulic decoiler with NC feeder
Precision leveling system
Programmable punching station (hole pattern adjustable)
Dampened recoiling mechanism
2. Roll Forming & Cutting Line:
Profile shaping with width adjustment
Servo-driven tracking shear
Automated stacking/output
35mm structural framing for vibration resistance
2. Precision Forming
Tool-grade rollers (GCr12MOV) for extended service life
3. Intelligent Control
Servo-driven motion synchronization
Real-time production monitoring
4. Adaptive Manufacturing
Adjustable panel widths
Customizable perforation designs
5. Reliable Components
Industrial-grade bearings (SKF)
European-standard electrical systems
Environmental Resilience: Withstands extreme weather conditions
Acoustic Performance: Certified noise reduction across frequencies
Aesthetic Flexibility: Multiple finish options for urban integration
Product Overview:
This automated production line manufactures engineered noise barrier panels for traffic noise mitigation along highways, railways, and industrial facilities. Utilizing roll forming technology, it creates precision profiles that effectively reduce environmental noise pollution.
Panel Construction Design
Acoustic barriers consist of two integrated components:1. Front Absorptive Face: Perforated surface for sound wave dissipation
2. Solid Backing Plate: Continuous metal sheet for structural integrity
Connection channels securely join both elements.
| Subsystem | Capabilities |
| Material Handling | Decoiler options: 5T / 10T, manual or automatic Compatible with loading carts |
| Punching Unit | Configurable hole patterns and densities |
| Forming System | 35 mm reinforced frame GCr12MOV alloy rollers Gearbox transmission |
| Production Rate | 15 – 25 meters per minute |
| Control System | Siemens PLC and servo motors High-precision tracking system |
| Bearings | SKF premium series bearings |
Integrated Production Line
Two-Stage Manufacturing Process:
1. Punching & Leveling Line:
Hydraulic decoiler with NC feeder
Precision leveling system
Programmable punching station (hole pattern adjustable)
Dampened recoiling mechanism
2. Roll Forming & Cutting Line:
Profile shaping with width adjustment
Servo-driven tracking shear
Automated stacking/output
Core Technical Features
1. Heavy-Duty Construction35mm structural framing for vibration resistance
2. Precision Forming
Tool-grade rollers (GCr12MOV) for extended service life
3. Intelligent Control
Servo-driven motion synchronization
Real-time production monitoring
4. Adaptive Manufacturing
Adjustable panel widths
Customizable perforation designs
5. Reliable Components
Industrial-grade bearings (SKF)
European-standard electrical systems
Operational Benefits
Rapid Installation: Prefabricated panels deploy with standard crewsEnvironmental Resilience: Withstands extreme weather conditions
Acoustic Performance: Certified noise reduction across frequencies
Aesthetic Flexibility: Multiple finish options for urban integration
